PCM Green Energy has been a manufacturer of high-quality, mobile, self-sufficient pelletizing plants for ten years.
Our innovative plants produce biomass pellets of the highest quality without unnecessary logistics costs.
Biomass pellets for alternative energy supply
Fuel pellets can be produced from a wide variety of biomass. A limiting factor here is the economic efficiency, as the biomass pellet competes with the wood chips or the wood pellet. Straw, miscanthus and biogenic waste materials, e.g. from landscape conservation, are the most frequently used biomass here. For the combustion of the pellets there are numerous compact heating systems that can be operated with different biomass.
Extremely absorbent, odourless and without chemical additives. Pellets are dust free and therefore also suitable for sensitive or sick animals and due to the high pressing temperature free of bacteria and fungi. Easy handling, simple disposal as compost or fertilizer or substrate for biogas plants, no disposal costs.
The farmer can produce high-quality, storable animal feed by pelletizing his own raw materials. The MPA 1000 can mix a wide variety of raw materials such as hay, straw, alfalfa, cereals and then process them into a special feed pellet.
Biomass pellets from waste products:
Many harvesting and processing processes generate waste that has not been further processed for various reasons. Pellets can be produced from husks, peel bran, grain plaster, fermentation residues, horse manure or chicken manure, which can be used as fertilizer or fuel.
Container dimensions comply with ISO standard
Transportation possible on any container chassis
Pelletization with a high-quality annular die press with central lubrication
Fully automatic handling of the whole plant by means of a Siemens Programmable Logic Controller (PLC)
Permanent supervision of temperatures, fill heights, power consumption, etc.
Touch-screen display showing the operating states
Remote maintenance of the plant at any place
Fabrication of pellets out of almost every sort of stalk material
Any desired mixture possible
Autarchic by use of a powerful diesel generator
200 kW, 325 kVA, 360 kWA waste heat*
Variable fineness of grinding, sizes and hardness
The whole plant is made in Germany
* waste heat usable via heat exchanger (MPA 1000+)
Advantages of stalks
No or only minor changes to the landscape pictures
machines for the salvage of stalks are ubiquitous
stalks are available every year
Straw in particular is only a by-product of harvesting
Sustainability and economic efficiency are supported
Advantages of compacting
Compaction from bale to pellet about 1:5
less transport effort
significantly reduced transport costs
less space required for storage
low residual moisture
higher energy density
significantly higher suction power of up to 400
abacterial, hygienic pellets (approx. 100 °C pressing temperature)
Advantages of mobility
easy transport of the system without major conversion work
pick-up via standard chassis, transport via truck or dolly axle and tractor
flexible location due to compact container design
independent of regional raw material prices
the system can be used both decentralized and stationary
45‘ freight container13,7m (length) x 2,43m (wide) x 2,90M (height)Entire system installed in an ISO container
Weight: ca. 25 Tonnen
Diesel generator: Diesel aggregate Volvo 9,2l engine completely encapsulated (73 dBA)
260kW, 352 HP for large power reserves
approx. 1000 kg pellets per hour *
600 bar pressing pressure
approx. 90°C pressing temperature ensure sterile and absolutely hygienic pellets
Pellet discharge via conveyor belt into big bags, sacks or trailers
Cooling and dedusting of the pellets
Filling with all types of containers (round bales, square bales, loose material)
Pellet sizes: 6mm, 8mm, 10mm, 12mm
Fully automatic operation via computer control
depending on starting material and pellet diameter